From Risk to Reliability: Custom Crane-liftable Solution

For FMG’s High-Value Asset

Client
Fortescue [FMG]
Date
September 4, 2025
Challenge

FMG faced a critical logistics issue: they lacked a safe, compliant, and reliable method to transport high-value alternators off-site for repairs. The absence of a purpose-built solution posed risks to both asset integrity and operational timelines.

DELIVERED SOLUTION

Daywalk delivered a custom-engineered 42T crane-liftable TRANSPORTA, designed explicitly for alternator transport, to meet FMG’s transport and safety requirements. The unit was fully certified, compliant with HVNL and Schedule 7, and tailored to the alternator’s dimensions and handling needs, featuring:

  • Certified & compliant with HVNL + Schedule 7
  • Crane-liftable (proof loaded to 42T)
  • Vibration dampening mounts
  • Specialised locking system for safety
  • Personnel access grid mesh
  • Spreader beam mount with outriggers
  • Alternator restraint system (8x M30x180mm bolts)
  • Multiple lifting and lashing points (crane lugs, Arresta lugs, roof lugs, tyne pockets)
  • QR-coded certification plates for guidance
  • Dimensions: 5863mm (L) × 3307mm (W) × 3233mm (H)

Crane Liftable Lugs are easily identifiable in bright red!

Vibration dampening mounts.

Spreader Beam Mount with outriggers.

WHY a custom 42T crane-liftable TRANSPORTA?

Certified Safety & Compliance

The TRANSPORTA was proof-loaded to 42T and met all transport regulations, ensuring peace of mind during crane lifts and road transport.

Enhanced Asset Protection

Vibration dampening mounts and a specialised locking system safeguarded the alternator from damage, even in the unlikely event of mount failure.

Streamlined Operations

Features like grid mesh for personnel access, QR-coded certification plates, and integrated restraint systems streamlined handling and reduced downtime.

RESULT

FMG successfully transported the alternator off-site for repairs and returned it without any damage or compliance issues. The project was praised for its attention to detail, seamless execution, and exceptional service, lifting the burden of compliance and logistics off FMG’s shoulders.

TESTIMONIAL

“The process was incredibly detailed. I didn’t have to think about anything – Daywalk handled all aspects of engineering, proposals, and cases seamlessly. When it comes to balancing assurance and ease, Daywalk excels at making everything effortless. They anticipate every need, which lifts the compliance stress off my shoulders. What truly sets them apart is their exceptional level of service and their thoughtful approach to custom solutions.”

– Senior Mechanical Reliability Engineer / Energy Operations at FMG 

Contact Us
Daywalk’s 20 years of expertise make sure that your large, difficult, heavy and awkward items are transported with the assurance of certification and support. View the full range of cylinder pallets here today and don’t hesitate to get in touch and speak directly with our team on 1300 662 987 or fill out the contact form and we will get back to you.

More Case Studies