From Risk to Reliability: Custom Crane-Liftable Solution

For Mining Company's High-Value Asset

Client
Australian mining company
Date
July 1, 2025
CHALLENGE
The transport, storage and preservation of critical components was vital for our mining client. However, they faced a critical logistics issue: lacking a safe, compliant, and reliable method to transport high-value alternators off-site for repairs. The absence of a purpose-built solution affected both asset integrity and operational timelines.
ALTERNATOR TRANSPORT SOLUTION

High-value assets are crucial for mining companies, allowing equipment to operate and downtime to be minimised by having spares available for transport at short notice. The process of transporting alternators off-site for repair work was made difficult and inefficient without the right transport solution. As DAYWALK has been developing solutions for mining for many years, our team recommended a customised frame (based on a standard design) to offer optimum protection from vibrations, component damage, the weather and handling difficulties.

DAYWALK delivered a custom-engineered 42T crane-liftable TRANSPORTA, designed explicitly for alternator transport, to meet transport and safety requirements. The unit was fully certified, compliant with HVNL and Schedule 7, and tailored to the alternator’s dimensions and handling needs.

This Transporta customisation featured:

  • Certified & compliant with HVNL + Schedule 7
  • Crane-liftable (proof loaded to 42T)
  • Vibration dampening mounts
  • Specialised locking system for safety
  • Personnel access grid mesh
  • Spreader beam mount with outriggers
  • Alternator restraint system (8x M30x180mm bolts)
  • Multiple lifting and lashing points (crane lugs, Arresta lugs, roof lugs, tyne pockets)
  • QR-coded certification plates for guidance
  • Dimensions: 5863mm (L) × 3307mm (W) × 3233mm (H)

Crane Liftable Lugs are easily identifiable in bright red.

Vibration dampening mounts to protect the alternator.

Spreader Beam Mount with outriggers.

WHY a custom 42T crane-liftable TRANSPORTA?

Certified Safety & Compliance

The TRANSPORTA was proof-loaded to 42T and met all transport regulations, ensuring peace of mind during crane lifts and road transport.

Enhanced Asset Protection

Vibration dampening mounts and a specialised locking system safeguarded the alternator from damage, even in the unlikely event of mount failure.

Streamlined Operations

Features like grid mesh for personnel access, QR-coded certification plates, and integrated restraint systems streamlined handling and reduced downtime.

REDUCING DOWNTIME WITH TRANSPORT SOLUTIONS

Our client successfully transported the alternator off-site for repairs and returned it without any damage or compliance issues. The project was praised for its attention to detail, seamless execution, and exceptional service, lifting the burden of compliance and logistics off their shoulders.

CLIENT TESTIMONIAL

“The process was incredibly detailed. I didn’t have to think about anything – DAYWALK handled all aspects of engineering, proposals, and cases seamlessly. When it comes to balancing assurance and ease, DAYWALK excels at making everything effortless.

They anticipate every need, which lifts the compliance stress off my shoulders. What truly sets them apart is their exceptional level of service and their thoughtful approach to custom solutions.”

– Senior Mechanical Reliability Engineer  

Contact Us
DAYWALK’s 20+ years of expertise make sure that your large, difficult, heavy and awkward items are transported with efficiency. View the full range of fixed plant solutions or speak directly with our team on 1300 662 987 for personalised advice for your mining operations.

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