Specialised Safety Cages for BHP

With 1.2T Uniformly Distributed Load Capacity Cage

Client
BHP
Date
June 30, 2025
Challenge

Enhanced Safety and Durability for Industrial Cages

BHP faced increasing concerns over safety and efficiency with their existing zinc-plated cages, which were prone to rusting, bending, and tipping, leading to potential accidents and higher maintenance costs. The need for a more reliable solution that could withstand the harsh coastal environment while ensuring long-term durability was critical for the company’s operations.
SOLUTION

Daywalk responded by delivering a robust 1.2T Uniformly Distributed Load Capacity Safety Cage featuring:

  • High-Grade Coating: Implemented hot dip galvanization to provide superior corrosion resistance, ensuring longevity in coastal environments.
  • Design Consultation: Engaged in extensive design iterations and customer consultations to create a product tailored to the specific needs of BHP.
  • Transition Support: Provided a product-specific QR code upon delivery, granting end-users easy access to user guides and safety instructions.

Existing Cages flipping out of racking due to forks being lowered too quickly.

 

Goods and cages flipping out of racking and plummeting to the floor, which has the potential to cause serious injuries and fatalities.

Bent under rails constitute a significant safety hazard in cage handling.

WHY DAYWALK Safety Cages?

Enhanced Safety

Mitigated the risk of major safety incidents by designing cages that are less likely to tip over during use.

Cost-Effective Longevity

Fully galvanised steel cages offer significantly longer life spans, reducing long-term replacement costs compared to zinc-plated options.

Comprehensive Support

Expert engineering and project management, alongside user-friendly product documentation, ensure seamless integration and usage of the cages.

RESULT

As a result of this collaboration, Daywalk helped BHP by significantly improving workplace safety and operational efficiency. The new cages not only provided immediate benefits in terms of safety but also positioned BHP for reduced operational costs and enhanced reliability in their logistics processes.

Contact Us
Daywalk’s 20 years of expertise make sure that your large, difficult, heavy and awkward items are transported with the assurance of certification and support. View the full range of Daywalk products here today and don’t hesitate to get in touch and speak directly with our team on 1300 662 987 or fill out the contact form and we will get back to you.

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